On-Site Balancing refers to a process in which the dynamic balance of rotating parts such as rotors, butterflies, shafts and other rotational equipment is performed directly at their installation and without the need to separate the system. This method is usually used to reduce vibration, improve performance and extend the useful life of the equipment.
### Balance Operations Steps in Place:
1. Initial Review:
- Investigating the overall status of the equipment and identifying rotating parts.
- Measurement of initial vibrations using vibration sensors.
2. Installation of Measurement Equipment:
- Installation of Phase and Phase Sensors on the Rotary Part
- Connecting the equipment to the vibration analysis.
3. Shake Measurement:
- Turn the device and record shake data at different speeds.
- data analysis to identify imbalance points.
4. Determining the amount and location of imbalance:
- Calculate the exact amount and location of the imbalance based on the collected data.
5. Reforms:
- Add or reduce the mass at specified points (usually using balance weights).
- Final confirmation of balance with vibration re -measurement.
6. Final Test and Report:
- Final Test to ensure tremors are reduced to an acceptable level. p>
### Balance Operations Benefits:
- Time and Cost Save: Need to Separate and Transfer The equipment is not to the workshop.
- Reduce work stops: Balance operations are performed during the device.
- Increasing the useful life of equipment: Reducing tremors reduces wear and increase the life of parts.
### Applications:
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- Oil and Gas Industries: Balance of turbines, pumps and compressors.
- Power Industry: Balance of Generators and Steam turbines.
- Air Industries: Aircraft Butterfly Balance and Rotes. And the equipment is advanced and is usually done by experienced engineers and technicians.